Designer Luxury Furniture

How To Bend Plywood For Furniture

Place the plywood strips into the mold one at a time and liberally cover the top side with wood glue before placing another piece on top. Work quickly as the glue will start to set after about 10-15 minutes. Once all of the plywood pieces are glued together in the mold, clamp the entire mold together tightly. More clamps are always better.

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How to Bend Plywood. Bent plywood can be used to give furniture and cabinetry a sleek, seamless appearance. The easiest way to bend plywood at home is using clamps and a form made out of medium density fiberboard, or by using a ratchet strap.

Fix the bend. Face the front side of the wood with a veneer or laminate. This not only will fix, or set, the bend, it will also hide the any cuts that occurred during the process. If you want to disguise the kerfing, mix together glue and sawdust (or an appropriate wood filler) and fill the spaces left in the bent wood.

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Lay your plywood flat and mark a crease line where you’ll be applying pressure to bend the wood. Soak towels in steaming hot water (wear heat resistant gloves for this) and place them on the crease line. leave the towels in place for several hours or days, depending on the size of the plywood sheet.

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Do not be intimidated by curved or radius furniture/cabinetry. Bending Plywood or flexible board is designed to flex to take the shape of almost any curved contour. Bending plywood’s ability to bend in long-grain or cross-grain directions makes it a versatile panel for complex shaped designs.

In this video I demonstrate how to kerf cut plywood for bending using the festool ts55 track saw and Festool MFT.

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